I-PEX Enterprise Solutions

Contents:
1. Background of I-PEX developed products for the enterprise market
3. Transmission distance comparison of PCB vs. I-PEX LEAPWIRE® (Twinax cable)
5. MEZZTRACK™ Product Introduction
6. DUALINE® 195-HB Product Introduction
7. DUALINE® 110-VB-M Product Introduction
8. DUALINE® 130-HB-D Product Introduction
9. CABLINE®-CAP Paddle Harness Solution Product Introduction
10. CABLINE®-CA IIP Plus Paddle Harness Solution Product Introduction
1. Background of I-PEX developed products for the enterprise market
In recent years, infrastructure telecommunication, such as servers and switches, have become increasingly faster in the enterprise market.
The challenge is that conventional PCB trace transmission has large insertion losses with limited transmission distance.
A co-package system also faces the challenge of high-density packaging. I-PEX has begun development of our new LEAPWIRE®/DUALINE® series 112 Gbps PAM4 using high-speed twinax cables and MEZZTRACK™ series 112 Gbps PAM4 board-to-board connection and 64Gbps PAM4 with paddle card harness solutions to solve these problems. These products will be used for transmission between chips inside equipment and connection to I/O connectors.

2. DUALINE® & LEAPWIRE®
DUALINE®
DUALINE® series is the name of I-PEX's twinax cable connectors suitable for high-speed transmission.

LEAPWIRE®
LEAPWIRE® is the name of the high-speed transmission jumper solution by I-PEX.


(Max: 800G QSFP-DD x4ports)

Challenge
The problem is that the existing board transmission pattern (shown in Fig. 1) has high insertion loss in the PCB trace transmission. Also, because of the large connector size of the general jumper harness, the connector is placed far from the heat sink, and the I/O connector is connected through the board, resulting in a large transmission loss (shown in Fig. 2). In our proposed design (shown in Fig. 3), the connector height has a low profile, allowing for placement under the heat sink, putting it closer to the ASIC. Direct connection to I/O connectors is now possible, which helps reduce transmission loss. The small size of the connector also supports airflow measures.





3. Transmission distance comparison of Low-Loss PCB (Dk3.7) vs I-PEX LEAPWIRE®(Twinax cable)
I-PEX LEAPWIRE® (Twinax Cable) can transmit approximately 10.3 times farther in the 28 GHz band than Low-Loss PCB(Dk3.7)transmission.

Test conditions
Low-transmission-loss board
Permittivity: 3.7
(* The permittivity of a general FR-4 board is about 4.7 to 5.0)
- Transmission method: Differential transmission
- Test equipment: Network analyzer Keysight technologies E5080B
- Measured frequency : 10MHz~30GHz
- Measured Position :1,2,3,4 (G,S,S,G)

4. Co-Packaging Trend
Co-packaging is intended to address the challenges of bandwidth and power consumption. It is an advanced mixed-mounting technology that combines electronic components with an IC on a single substrate package. In the next step, it is envisioned that optics and electronic switching will be combined on a single substrate package. Reducing power consumption and thermal effects while reducing the footprint using this technology has become a challenge for the efficient support of high-speed networks. The system also allows the package itself to be replaced in the event of a failure, providing greater design flexibility. As previously mentioned, faster and more efficient transmission and higher density packaging are challenges. Smaller connectors and jumper solutions, which are capable of high-speed transmission, are needed.

To solve the above issues, I-PEX developed three products for Enterprise Market.
5. MEZZTRACK™ Board-to-Board Connector product introduction



Product Features
- Supports high-speed transmission such as 112 Gbps PAM4.
- Proprietary contact design provides excellent isolation between differential pairs.
- Low-profile design and small size H=1.5 mm、D=14.9 mm、W=13.6 mm Supports Co-Package system
Product Specifications
Mating type |
Vertical |
Pitch |
2.30 mm (Differential pair) *0.60 mm (Signal contacts) |
Pin count |
16 pin (Differential pair 4 x 4) + 40 pin (Low-speed signal) |
Height |
1.5 mm |
Depth |
14.9 mm |
Width |
13.6 mm |
Operating Temperature |
-40℃ ~ 85℃ |
Reference Data for Transmission Characteristic

Test results
Insertion Loss |
Return Loss |
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Unit[dB] |
Minimum value
|
Minimum value
|
Unit[dB] |
Maximum value
|
Maximum value
|
SDD14 |
-0.15 |
-0.25 |
SSD11 |
-30 |
-20 |
SDD25 |
-0.15 |
-0.25 |
SDD22 |
-30 |
-20 |
SDD36 |
-0.15 |
-0.25 |
SDD33 |
-30 |
-20 |
Near End Cross Talk |
Far End Cross Talk |
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|
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Unit[dB] |
Minimum value
|
Minimum value
|
Unit[dB] |
Maximum value
|
Maximum value
|
SDD12 |
-65 |
-54 |
SSD15 |
-65 |
-59 |
SDD13 |
-74 |
-60 |
SDD16 |
-74 |
-61 |
SDD23 |
-74 |
-60 |
SDD26 |
-74 |
-61 |
These products are currently in the prototype stage.
Please note that product specifications are subject to change.
If you need samples, please contact us.
6. DUALINE® 195-HB Product Introduction

Product Features
・Supports high-speed transmission, such as 112 Gbps PAM4
Uses Twinax Cable with excellent signal integrity performance
・Low-profile design (H=3.0 mm) and small size (D=11.0 mm W=40.0 mm)
H=3.0 mm Low-profile design allows it to be placed under the heat sink closer to the CPU, small size design also contributes to airflow measures inside equipment .
・Has mechanical lock to prevent un-mating
Product Specifications
Mating type |
Horizontal |
Pitch |
1.95 mm (Differential pair) *0.4 mm (Signal contacts) |
Pin count |
32 pin (16 Differential pair) |
Height |
3.0 mm |
Depth |
11.0 mm |
Width |
40.0 mm |
Cable |
Twinax Cable AWG #32 |
Operating Temperature |
-40℃ ~ 105℃ |
Reference Data for Transmission Characteristic
Test condition
- Cable: Twinax Cable, AWG #32, Differential 92ohm
- Cable length: 300 mm
- Connector with both ends
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Test results
Insertion Loss |
Return Loss |
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|
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Unit[dB] |
Minimum value
|
Minimum value
|
Maximum value
|
Maximum value
|
Pair 7 |
-2.24 |
-3.43 |
-20.15 |
-16.39 |
Pair 8 |
-2.25 |
-3.46 |
-19.94 |
-15.85 |
Near End Cross Talk |
Far End Cross Talk |
|||
|
|
|
||
Unit[dB] |
Minimum value
|
Minimum value
|
Maximum value
|
Maximum value
|
Pair 7-8 |
-68.13 |
-56.04 |
-64.59 |
-53.71 |
These products are currently in the prototype stage.
Please note that product specifications are subject to change.
If you need samples, please contact us.
7. DUALINE® 110-VB-M Product Introduction

Product Features
Supports high-speed transmission such as 112 Gbps PAM4
Uses Twinax Cable with excellent signal integrity performance
Supports Co-Package system. Small space-saving product for high-density mounting
Multi-pin array, 64 pair (16 differential pair x 4 rows)
Product Specifications
Mating type |
Vertical |
Pitch |
1.10 mm (Differential pair) *0.35 mm (Signal contacts) |
Pin count |
64 pair (16 pin Differential pair x 4) |
Height |
2.77 mm |
Depth |
13.41 mm |
Width |
19.9 mm |
Cable |
Twinax cable AWG #32, 34 |
Operating Temperature |
-40℃ ~ 85℃ |
Reference Data for Transmission Characteristic
Test condition
- Cable: Twinax Cable, AWG #34, Differential 92ohm
- Cable length: 300 mm
- Connector with both ends
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Test results
Insertion Loss |
Return Loss |
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|
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Unit[dB] |
Minimum value
|
Minimum value
|
Maximum value
|
Maximum value
|
Pair 1 |
-3.25 |
-5.06 |
-20.68 |
-15.19 |
Pair 2 |
-3.21 |
-6.15 |
-19.15 |
-16.53 |
Pair 3 |
-3.29 |
-5.16 |
-20.9 |
-15.03 |
Near End Cross Talk |
Far End Cross Talk |
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|
|
|
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Unit[dB] |
Minimum value
|
Minimum value
|
Maximum value
|
Maximum value
|
Pair 1-2 |
-59.74 |
-52.55 |
-65.6 |
-57.12 |
Pair 1-3 |
-75.97 |
-66.08 |
-76.71 |
-62.58 |
Pair 2-3 |
-59.93 |
-57.14 |
-66.12 |
-58.31 |
These products are currently in the prototype stage.
Please note that product specifications are subject to change.
If you need samples, please contact us.
8. DUALINE® 130-HB-D Product Introduction

Product Features
- Support high-speed transmission 112Gbps/lane PAM4
- Double-row type, ideal for space-constrained applications
- LEAPWIRE® jumper solution for Twinax cable
Product Specifications
Mating type |
Horizontal |
Pitch |
1.30 mm (Differential pair) *0.40 mm (Signal contacts) |
Pin count |
64 pin (16 Differential pair x 2 row = 32 pair) |
Height |
3.10 mm |
Depth |
8.70 mm |
Width |
26.90 mm |
Cable |
Twinax cable AWG #34 |
Operating Temperature |
-40℃ ~ 85℃ |
Reference Data for Transmission Characteristic
Test condition
- Cable: Twinax Cable, AWG #34, Differential 92ohm
- Cable length: 356 mm
- Connector with both ends
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Test results
Insertion Loss |
Return Loss |
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|
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Unit[dB] |
Minimum value
|
Minimum value
|
Maximum value
|
Maximum value
|
Upper |
-3.67 |
-5.57 |
-17.55 |
-13.38 |
Lower |
-3.55 |
-5.33 |
-18.04 |
-16.60 |
|
Near End Cross Talk |
Far End Cross Talk |
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|
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Unit[dB] |
Minimum value
|
Minimum value
|
Maximum value
|
Maximum value
|
Upper |
-51.92 |
-48.64 |
-51.22 |
-44.55 |
Lower |
-59.77 |
-50.91 |
-54.59 |
-50.34 |
These products are currently in the prototype stage.
Please note that product specifications are subject to change.
If you need samples, please contact us.
9. CABLINE®-CAP Paddle Card Harness Solution Product Introduction

Product Features
- Support high-speed transmission 64Gbps/lane PAM4 using Paddle Card Technology
- Low profile, ideal for space-constrained applications
- LEAPWIRE® jumper solution for Micro-Coaxial cable
Product Specifications
Mating type |
Horizontal |
Pitch |
0.40 mm |
Pin count |
50 pin (16 Differential pair) |
Height |
1.15 mm Nom. 1.35 mm Max |
Depth |
6.86 mm |
Width |
25.75 mm |
Operating Temperature |
-40℃ ~ 85℃ |
Reference Data for Transmission Characteristic
Test condition
- PLUG: CABLINE-CAP Paddle-card Harness
- CABLE: L=250,500 mm (Micro-coax AWG #38, Diff 90ohm)
- REC: CABLINE-CA RECE. ASS’Y
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Test results
Insertion Loss |
Return Loss |
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|
|
|
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Unit[dB] |
Minimum value
|
Maximum value
|
||
L=500 mm |
-10.31 |
-17.90 |
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L=250 mm |
-5.51 |
-16.04 |
Near End Cross Talk |
Far End Cross Talk |
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|
|
|
||
Unit[dB] |
Minimum value
|
Maximum value
|
||
L=500 mm |
-38.32 |
-41.02 |
||
L=250 mm |
-36.65 |
-36.61 |
If you need samples, please contact us.
10. CABLINE®-CA IIP Plus Paddle Card Harness Solution Product Introduction

Product Features
- Support high-speed transmission 64Gbps/lane PAM4 using Paddle Card Technology
- Low profile, ideal for space-constrained applications & with ZenShield® full shield cover
- LEAPWIRE® jumper solution for Twinax cable & Micro-Coaxial cable
Product Specifications
Mating type |
Horizontal |
Pitch |
1.20 mm (Differential pair) |
Pin count | 60 pin (19 Differential pair) |
Height | 1.14 mm Nom. 1.30 mm Max |
Depth | 8.20 mm |
Width | 30.95 mm |
Operating Temperature | -40℃ ~ 85℃ |
Reference Data for Transmission Characteristic
Test condition
- PLUG: CABLINE-CA IIP Plus Paddle-card Harness
- CABLE:
- Test Sample 1: L=390mm (Twinax cable #34 Diff 85 ohm)
- Test Sample 2: L=165mm (Micro-coaxial #38 Diff 85 ohm)
- REC: CABLINE-CA II Plus RECE. ASS’Y
![]() L=390mm (Twinax cable #34 Diff 85 ohm) |
![]() L=165mm (Micro-coaxial #38 Diff 85 ohm) |
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Test results with test sample 1
Insertion Loss |
Return Loss |
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Minimum value
|
Maximum value
|
||
-4.522 |
-19.596 |
Near End Cross Talk |
Far End Cross Talk |
||
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|
||
Minimum value
|
Maximum value
|
||
-36.276 |
-39.257 |
Test results with test sample 2
Insertion Loss |
Return Loss |
||
|
|
||
Minimum value
|
Maximum value
|
||
-5.427 |
-20.144 |
Near End Cross Talk |
Far End Cross Talk |
||
|
|
||
Minimum value
|
Maximum value
|
||
-38.407 |
-40.104 |