極細同軸線/Twinaxial連接器
I-PEX is the pioneer of micro-coaxial connectors and mass produced the first CABLINE® micro-coaxial connector in 1996. As the data rates and operating frequencies increase, I-PEX micro-coaxial / twinaxial connectors also evolved to meet this demand. This page is based on frequently asked questions about micro-coaxial / twinaxial connector, cable and cable assemblies and addresses the needs of both new and expert engineers, considering to use these products either for the first time or use them often in their designs.
Contents
1) What is a Micro-coaxial Cable Harness and why do you need it?
2) What is a Twinaxial Cable Harness and why do you need it?
3) What is the maximum operating frequency in your application?
4) What is the available real estate for connector/ receptacle and plug assembly?
5) Is there a need to shield the high frequency or power signals in the harness?
6) What are the main losses in high speed cable assemblies? How can the losses be minimized in my Harness Assemblies?
7) What are the bend, flex and twist requirements of the harness?
8) What is the required pin out of harness assemblies?
9) What is the required jacketing and bundling type on harness?
10) What are the typical high speed protocols supported by these harnesses?
11) How is a Micro-coaxial Cable Harness prepared and how many types of cables can be supported?
1) What is a Micro-coaxial Cable Harness and why do you need it?
High frequency signals are more sensitive to electromagnetic radiation from near by communication sources like antennas, high speed board traces and transcievers on PCBs. By using Micro-coaxial cables, these high speed signals are well shielded from noise and signal integrity of data is preserved. A micro-coaxial cable includes a center conductor for signal transmission that is surrounded by dielectric core for insulation. There is outer metallic jacket with multiple strands for ground return current followed by PVC type jacket for additional insulation. I-PEX offers complete micro-coaxial cable harness solutions for high frequency signals by using its fully shielded connectors with optional mechanical locking feature for reliable connect by a dielectric.

- Learn more: What is a Micro-coaxial Cable Harness and why do you need it?
- Watch video: Micro-Coaxial Cable Assembly Capabilities
2) What is a Twinaxial Cable Harness and why do you need it?
Twinaxial cables are more suitable for high speed digital data transmission that uses low voltage, low skew and tightly phase matched signals. These cables also dissipate less heat and offer smaller signal losses than PCB traces, so they can be used to interconnect the devices on the board. A Twinaxial cable has two center conductors typically used for differential signals. The two conductors are separated and surrounded by insualator like rubber or plastic. There is a outer layer of dielectric around these conductors for insulation just like in Micro-coaxial cables. There is a metallic outer conducting shield for ground return current and outer PVC type jacket. I-PEX offers complete Twinaxial Cable Harness solutions for high speed differential signals by using its fully shielded connectors with optional mechanical locking feature for reliable connectivity.

Learn more: What is a Twinaxial Cable Harness and why do you need it?
3) What is the maximum operating frequency in your application?
Maximum operating frequency determines how fast and how much of the data can be transmitted in a high speed interface of communication system. Impedance mismatch and high Insertion Losses of interconnect medium in high speed digital data transmission result in closed signal eye, leading to high Bit Error Rate and data loss on receiving end. For this reason, it becomes even more important to use a high performance, low loss cable interconnect with well matched impedance so that the high speed signals can be transmitted with high fidelity. CABLINE® series of products offer low losses and can operate up to maximum frequency of 16GHz and data rates can be supported up to 64Gbps using PAM4 signalling. USB, eDP, Display Port and PCIe are some of the commonly supported proctocols.

Learn more: Maximum Operating Frequency
4) What is the available real estate for connector/ receptacle and plug assembly?
Number of channels in interface, required pin count, spacing between each pin, allowed mated width, length and profile height of plug and connector determine the type of suitable connector that should be used. Maximum available area and location of connector on PCB also determine the mounting configuration for receptacle and plug harness assembly, which can be horizontal or vertical . I-PEX offers connectors in both Horizontal and Vertical Mounting configurations and various different sizes and pin counts in its CABLINE® series of high speed connectors.

5) Is there a need to shield the high frequency or power signals in the harness?
Sometimes there is a need to transmit power, low speed control and high speed data signals all in the same harness. Due to the close proximity of surface mounted components or noise present in the system, the signals need to be shielded from EMI and cross talk. I-PEX offers full 360 degrees EMI shielding solution, called ZenShield® on its plugs for both Flexible Printed Circuit Cable, Micro-coaxial cables, and Twinaxial in CABLINE® series products to cover both the signal contacts and the soldered tails of mated connector from EMI noise.
ZenShield® is offered in CABLINE® -VS II, CABLINE® -VS IIF, CABLINE®-CA II, CABLINE®-CA II PLUS, CABLINE®-CA IIP PLUS, CABLINE®-CA IIF, CABLINE®-CX II and CABLINE®-UM series products.

Learn more: Need for Shielding
6) What are the main losses in high speed cable assemblies? How can the losses be minimized in my Harness Assemblies?
Insertion Loss, Return Loss and VSWR are key performance indicators of High Speed Twinaxial and Micro-Coaxial Cable Assemblies. A high performance Micro-coaxial cable results in excellent signal integrity and reduced losses in high speed applications. At I-PEX we take pride to offer the high performance CABLINE® Micro-coaxial and Twinaxial Cable Assemblies which are built by using automated assembly processes to ensure consistent high quality and low losses in every finished product.

7) What are the bend, flex and twist requirements of the harness?
Both Micro-coaxial and Twinaxial cables are specified for Minimum Bend Radius, a parameter that determines how tightly these cables can be bent repeatedly with out being damaged and still ensuring high signal integrity. Minimum bend radius is typically measured in millimeters. Micro-coaxial cables are also specified for twisting, a parameter that allows the rotational movement of cable along the Y axis and is typically measured in degrees. When it comes to Micro-coaxial cables, the recommended minimum bending radius of cable is “6 times Wire O.D" but the actual specification depends on customer's selected coaxial cable.

For Twinaxial Cables, the construction of cable restricts the bending and flexing in the direction of its height only as shown below. As a rule of thumb, the Minimum Bend radius for Twinaxial cables is specified as 10 times the height of cable. Bending and flexing side ways, along Y-axis is not allowed.

Learn more: Bend Flex and Twist Requirements
8) What is the required pin out of harness assemblies?
Depending on the signal pin out, lay out and routing of board traces, the pin assignments can be different on each connector in the harness assembly. Two different types of pin out configurations are offered in I-PEX high speed harness assemblies i.e. 1-N type straight pin out and 1-1 type mirror pin out configurations for routing and placement flexibility in designs.

9) What is the required jacketing and bundling type on harness?
Four different types of outer tapes or jackets are offered for high speed cable harnesses for increased routing and placement flexibility in designs. The bundling tapes can be wrapped around the cables at multiple points covering some, most or all of the cabling area of the harness. Also, there is flat bundle type option for space constrained systems that need light weight, transparent outer jacket with fast heat dissipation and uniform stress distribution.

Learn more: Jacketing and Bundling
10) What are the typical high speed protocols supported by these harnesses?
USB 3, USB 4, Thunderbolt, Displayport, eDP, HDMI, MIPI and PCIe Gen 5 and Gen 6 are some of the commenly supported protocols with the maximum data rate of 64Gbps/Lane using PAM4 signal type.
I-PEX offers a tool which can be used to find the available connector options that are suitable for a specific industry standard such as MIPI, PCIe, USB etc. At the same time, it allows the users to see what types of industry standards are supported by each of I-PEX high speed connector family.

Signal Integrity Reference Tool
11) How is a Micro-coaxial Cable Harness prepared and how many types of cables can be supported?
Main Process of Plug Harness Preparation is as follows:
- 1.Strip and prepare cable sub-assembly
- 2.Set the Cable Sub-Assembly to the Plug Housing Assembly part and solder the exposed conductor to the plug signal terminal
- 3.Set Lock Bar Assembly (or Lock Bar) to Plug Housing Assembly parts
- 4.Cover the plug shell and solder the required area to complete the plug harness

Learn more: Main Process of Plug Harness Preparation
I-PEX極細同軸線連接器是顯示器,攝像模組,儲存設備和其他應用的理想選擇。
目錄
什麽是同軸線?
什麽是極細同軸線連接器?
為什麽極細同軸線是高速應用的首選?
極細同軸線的特點及應用
極細同軸線的信號傳輸優勢
極細同軸線的機械性優勢
為什麽 I-PEX 的極細同軸線連接器可以被廣泛使用?
I-PEX 極細同軸線連接器的特點
I-PEX 屏蔽式連接器的特點
什麽是同軸線?

1) 電纜的基本結構
結構簡單, 導體外包裹壹層外被的電纜被稱為電子線。而具有多層結構,中心導體外包裹有絕緣層,外層導體和外被的電纜被稱為極細同軸線。同軸電纜的外導體起著電磁屏蔽的作用,通過中心導體傳輸的電信號不易受到外界電磁波(電磁噪聲)的影響。
查找極細同軸線/Twinaxial連接器 下載產品系列手冊 Back to top
2) 什麽是極細同軸線?
同軸線中使用的中心導體的尺寸采用美國線規(AWG)標準,AWG數越大,中心導體的尺寸越小。
壹般來說,外徑(O.D.)在1毫米或以下的同軸線被稱為“極細同軸”線。極細同軸線廣泛用於個人電腦、平板電腦、智能手機等設備內部模塊板之間的信號傳輸,以及醫療、工業、汽車、航空等精密儀器之間的信號傳輸。

查找極細同軸線/Twinaxial連接器 下載產品系列手冊 Back to top
什麽是極細同軸線連接器?
1) 極細同軸線連接器
極細同軸線連接器主要用于連接通過極細同軸線的差分傳輸方式的模塊板之間的數字信號。為了進行適當的信號傳輸,傳輸信號的中心導體需要通過連接器的端子連接到PCB板上的信號電路。電纜的外層導體需要通過連接器的金屬部件-外殼而電氣性連接到PCB板上。外層導體通過連接器外殼與PCB板的電氣連接稱為“接地”。

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2) 極細同軸線公座線束制備工藝
線束準備的主要過程:
- 準備電纜裝配
- 將電纜組件安裝到公座主體組件上,並將裸露的導線焊接到公座信號端子上
- 定位鎖扣裝配(或鎖扣) 公座部件
- 蓋上公座外殼,焊接所需的區域以完成公座線束
首先,對極細同軸線進行預處理,以便於線束裝配。經過預處理的電纜稱為電纜組件。這種預處理簡化了連接器的電纜焊接過程,提高了公座線束質量的穩定性。這是在電纜被焊接到連接器之前完成的。

將電纜外層導體焊接於連接器外殼,電纜外層導體通過連接器與PCB板電氣連接,以獲得良好的接地特性。

(例如: CABLINE®-CA II)
查找極細同軸線/Twinaxial連接器 下載產品系列手冊 Back to top
3) 線纜裝配類型
一般來說,下列電纜類型可用於電纜組件(取決於線束制造商):
全部為極細同軸線:
只使用極細同軸線。電纜組件可以使用不同的電纜直徑(直徑尺寸範圍可能有限制)。
極細同軸線/電子線混合:
極細同軸線用於信號傳輸,離散線用於供電。
接地片和接地手指:
接地片上的接地手指與連接器直接相連,除了可以減少電纜的使用數量外,同時還可以改善線束的電氣性能。
查找極細同軸線/Twinaxial連接器 下載產品系列手冊 Back to top
為什麽極細同軸線是高速應用的首選?
1) 極細同軸線的特點及應用
隨著高速互聯網和大容量存儲設備使用的增加,我們可以很容易的在個人電腦、平板電腦和智能手機等消費產品上欣賞高質量的圖像和視頻。設備上需要處理的信息量急劇增加,設備中的信號速度(傳輸標準)越來越快。
線纜和FPC/FFC主要用於設備中模塊板之間傳輸信號和功率時的跳接連接。在某種程度上,選用線纜還是FPC/FFC是由信號速度(信號傳輸標準)和傳輸距離決定的。
* 上述同軸線包括極細同軸電纜和雙芯線。

隨著近年來信號傳輸速度的提高,極細同軸線在跳接設備中的應用越來越廣泛。

查找極細同軸線/Twinaxial連接器 下載產品系列手冊 Back to top
2) 極細同軸線的信號傳輸優勢
信號傳輸特性受若幹參數的影響,舉例來說,包括阻抗,插入損耗,回波損耗和串音。以下是極細同軸線在高速信號傳輸時通常被認為具有信號傳輸優勢的壹些主要原因。
- 減少回波損耗:
極細同軸線的中心導體,絕緣體和外層導體匹配合適,在特定的阻抗下性能穩定。匹配和穩定的阻抗產生低回波損耗。
- 降低插入損耗:
與FPC/FFC相比,極細同軸線在匹配特定阻抗時可以保證更大的中心導體橫截面積,從而最大限度地減少插入損耗。
- 提高屏蔽性能:
外層導體起著電磁屏蔽的作用,因此在中心導體上傳輸的電信號不太容易受到來自外部的電磁波(電磁噪聲)的影響。另外,外層導體的屏蔽作用,幫助減少信號之間的串擾。
查找極細同軸線/Twinaxial連接器 下載產品系列手冊 Back to top
3) 極細同軸線的機械性優勢
通常使用極細同軸線的原因是因為它比屏蔽式FPC / FFC具有更高的靈活性,即使彎曲也能保持穩定的電特性。
柔性極細同軸線適合於有轉軸的設備,電纜需要在設備內進行布線, 諸如筆記本電腦PC平板轉軸和無人機上的移動攝像機。隨著包括高清攝像機和面板在內的應用量的上升,伴隨著更快的信號傳輸速度,結合了高速信號特性和機械優勢的極細同軸線成為首選解決方案。
查找極細同軸線/Twinaxial連接器 下載產品系列手冊 Back to top
為什麽 I-PEX 的極細同軸線連接器可以被廣泛使用?
1) I-PEX 極細同軸線連接器的特點
I-PEX Connectors 是極細同軸線連接器行業的先驅, 提供適用於多種不同應用的同軸線連接器產品。I-PEX 極細同軸線連接器在 PC 平板連接器行業市場占有率名列前茅。
(CABLINE®-VS 母座 : VESA 標準連接器)
極細同軸連接器的歷史
多款連接器可選 |
EMC屏蔽設計, 機械鎖扣可選 |
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CABLINE-VS II 母座 |
CABLINE-VS 母座 |
EVAFLEX 5-VS |
EMC屏蔽設計(ZenShield®) |
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CABLINE-VS II 公座極細同軸 |
CABLINE-VS IIF 公座 屏蔽 FPC |
CABLINE-VS
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CABLINE-VSF
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EVAFLEX_5-VS
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鎖扣
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端子間距可選 |
對插類型可選 |
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間距0.5 mm |
間距0.4 mm |
間距0.35 mm |
間距0.3 mm |
間距0.25mm |
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查找極細同軸線/Twinaxial連接器 下載產品系列手冊 Back to top
2) I-PEX 屏蔽式連接器的特點
隨著電子設備向高性能、節電、小型化發展,對高速信號的需求日益增長,低壓運行的電子元器件數量越來越多,安裝的電子元器件密度也越來越高。如果從外部加入電磁噪聲,可能會導致器件內部電路產生不必要的電流,造成高性能電子元件的故障或損壞,也可能導致電子器件的破損。.此外,在具有無線通信功能的電子設備(如筆記本電腦、平板電腦和手機)中,設備內部產生的電磁波會增加無線通信電路的噪聲,從而降低天線接收性能。
.在這種情況下,壹般來說,對設備內部電磁噪聲的措施是通過將電磁噪聲濾波器元件並入電路和/或在元件上加壹個金屬屏蔽來物理地屏蔽電磁噪聲。
隨著安裝了高密度元件的小型設備的引入,以及這些設備中高速信號的出現,必須對設備跳接處的電磁噪聲采取措施。I-PEX開發了壹款連接器系列,該系列連接器解決了連接器中的電磁噪聲的問題,具有合適的接地結構和覆蓋層,包括帶金屬屏蔽的信號端子尾部的安裝位置 (ZenShield®)。這壹解決方案被很多客戶廣泛采用,以防止電磁幹擾,特別是在配備了Wi-Fi®、GPS、LTE等無線通信功能的高性能設備上。
White Paper: 電磁幹擾屏蔽罩技術報告
White Paper: Techniques for mitigating intrapair skew induced EMI with shielded.
White Paper: Achieving high speed transmission by improving SI performance with a paddle card.
如需了解更多信息,請聯系您當地的I-PEX銷售代表。